Leica material tester analyzes DM12000 M for use in aerospace 3D printing components

Liebherr-Aerospace is a leading provider of aviation, developing, manufacturing and supervising air management systems, flight control systems, actuation systems, landing gear and gear and shaft assemblies for the aviation industry. Liebherr-Aerospace continues to invest in research and development (R&D) to create new solutions for next-generation aircraft.

Reinhold Matthes is a materials tester for the quality management department at Liebherr-Aerospace Lindenberg GmbH. He describes how to set up the DM12000 M inspection microscope for aperture analysis of 3D printed metal components for faster quality evaluation.


Can you please explain in detail how automated analysis with the DM12000 M can help a more efficient workflow?


Reinhold Matthes: We use a microscope to perform automated pore size analysis of samples made by laser melting. In particular, this inspection system can be used to automatically analyze components made of titanium.


Automated sample accurate pore size analysis of how to carry out?

Reinhold Matthes: Up to six samples can be placed, and the employee performing the test selects the area to be scanned in the preview screen of the computer. Next, the software begins a series of records and automatically generates the corresponding image for final analysis in continuous measurements.

This method is simple and effective. The microscope automatically distinguishes between light and dark areas on the sample. The analysis is based on the observed area ratios and pore size distributions.

To help us achieve this analysis, Leica application specialist Mr. Frank programmed special macros that can achieve accurate measurement specifications.

Then our staff checks the run log. The grayscale average in the background is used as a control method. This value helps us quickly and easily determine if the microscope configuration is different from the standard. If there are outliers, we will check the measurement and measurement specifications of the microscope accordingly. This makes us work more efficiently.

Can you please explain in detail how automated analysis with the DM12000 M can help a more efficient workflow?

Reinhold Matthes: Previously, our sample analysis was outsourced. Sometimes it takes several weeks for the results to reach us. This severely delays the development of process parameters on the 3D printer.

The automated analysis provided by Leica helps us significantly reduce the duration of quality inspections. Now, from the beginning of sample preparation until the measurement results are obtained, we only need three to five hours.

Therefore, this ultimately means faster production and more efficient quality control.

Another advantage of automated analysis is that it helps reduce the source of the error. Since all the default values ​​of the measurement configuration as well as the microscope and camera settings are automatically recorded in the run log, the system can make very detailed measurements. This helps us standardize processes and ensure consistent recording conditions.

Which criteria do you think are particularly important when buying a microscope system ?

Reinhold Matthes: Software is one of the most important criteria when making a purchase decision. The software should be able to present intuitive operations, allowing users to quickly master the essentials without forgetting any work steps. With macros programmed by Leica application specialist Christoph Frank, we can easily set up the user interface to suit our requirements. Key features are highlighted with the corresponding buttons.

If you can assemble a microscope for the future, what features does it need to ensure your work is more efficient?

Reinhold Matthes: The goal is to automate everyday tasks so that employees can focus on more advanced analysis, which means that if the sample inspection is fully automated, the results will be ideal. This will require the software to detect samples, autofocus, perform analysis directly on the dynamic image, and ultimately record the information.

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